Industrial Control Solutions Acquires Duro-Sense Corporation, Expanding Leadership in Precision Temperature Measurement

Industrial Control Solutions (ICS), a leading provider of engineered sensing and control products, is proud to announce the acquisition of Duro-Sense Corporation, a premier manufacturer of high-quality temperature sensors based in Carson, California.

Matt Powers, CEO of Industrial Control Solutions, commented:

“We are incredibly excited to welcome Duro-Sense to the ICS family. Supported by our partners at LDR Partners LP, this strategic acquisition adds world-class thermocouple and RTD manufacturing capabilities to our growing portfolio of industrial sensing technologies.”

For more than four decades, Duro-Sense has been recognized for precision-engineered temperature measurement solutions serving the industrial, aerospace, power generation, and process industries. The company’s expertise in designing and manufacturing custom thermocouples, RTDs, and temperature sensor assemblies strengthens ICS’s commitment to providing mission-critical instrumentation for demanding applications.

With this acquisition, Industrial Control Solutions now offers an expanded range of temperature, pressure, level, flow, and power sensing products—positioning ICS as a true one-stop partner for integrated control and monitoring systems. The Duro-Sense brand joins a respected group that includes Thomas Products LLC, Whitman Controls, and Load Controls.

“By integrating Duro-Sense’s temperature expertise with our trusted product lines,” Powers added, “we’re enhancing our ability to deliver comprehensive and reliable control solutions that help our customers achieve higher performance, safety, and efficiency.”

Industrial Control Solutions looks forward to accelerating innovation and growth through this partnership, continuing to serve customers with the highest standards of quality, responsiveness, and engineering excellence.

About Industrial Control Solutions

Based in Bristol, Connecticut, Industrial Control Solutions (ICS) delivers innovative sensing and control products for industrial automation, aerospace, and power generation markets. Backed by LDR Partners LP, ICS unites a family of leading instrumentation brands including Thomas Products, Whitman Controls, Load Controls, and now Duro-Sense.

About Duro-Sense Corporation

Founded in Carson, California, Duro-Sense Corporation specializes in the design and manufacture of precision temperature sensors, including thermocouples and RTDs, for critical industrial and OEM applications. With a reputation for quality and engineering expertise, Duro-Sense serves customers across North America and internationally.

The Future of Temperature Sensors in Manufacturing: Innovations in RTDs and Thermocouples

Over the next five years, manufacturing will witness significant advancements in temperature sensing technologies, particularly in resistance temperature detectors (RTDs) and thermocouples. These advancements will be driven by material science, wireless networking, and artificial intelligence breakthroughs, revolutionizing how temperature is monitored and controlled in manufacturing processes.

Material Science Innovations:

Material science will play a crucial role in enhancing the performance and durability of RTDs and thermocouples. Researchers are developing novel materials with higher temperature stability, improved accuracy, and faster response times. For instance, using graphene-based materials in RTDs has shown promising results, offering exceptional thermal sensitivity and conductivity. Similarly, advancements in ceramic materials for thermocouples will enable them to withstand even harsher industrial environments while maintaining accuracy.

Wireless Networking Integration:

Integrating wireless networking technologies like the Industrial Internet of Things (IIoT) and 5G will transform how temperature sensors are deployed and managed in manufacturing settings. Wireless RTDs and thermocouples will become increasingly prevalent, eliminating the need for extensive wiring and enabling real-time data transmission. This will significantly simplify installation, reduce maintenance costs, and improve the flexibility of temperature monitoring systems. Furthermore, the low latency and high bandwidth of 5G networks will enable faster data processing and more responsive control systems.

Artificial Intelligence-Driven Analytics:

Artificial intelligence (AI) will revolutionize how temperature data is analyzed and utilized in manufacturing processes. Machine learning algorithms will process temperature data collected by RTDs and thermocouples, identifying patterns, anomalies, and potential issues in real-time. Predictive AI-powered maintenance models will anticipate temperature-related equipment failures, allowing for proactive maintenance and minimizing downtime. Additionally, AI-driven optimization algorithms continuously adjust process parameters based on temperature data, ensuring optimal performance and energy efficiency.

Self-Calibrating and Self-Healing Sensors:

The next generation of RTDs and thermocouples will incorporate self-calibrating and self-healing capabilities. Advances in sensor design and materials will enable these devices to automatically calibrate themselves, eliminating the need for frequent manual calibration. Furthermore, self-healing mechanisms will allow the sensors to detect and recover from minor damage or degradation, extending their lifespan and reducing maintenance requirements.

Miniaturization and Integration:

Miniaturization of temperature sensors will continue progressing, enabling the development of compact and highly integrated sensing solutions. Micro-electromechanical systems (MEMS) technology will be leveraged to create miniaturized RTDs and thermocouples seamlessly integrated into various manufacturing equipment and processes. This miniaturization will allow for more precise temperature measurements in confined spaces and enable the deployment of dense sensor networks for comprehensive temperature monitoring.

Conclusion:

The future of temperature sensors in manufacturing industries looks promising, with RTDs and thermocouples set to undergo significant advancements over the next five years. Material science innovations will enhance performance and durability, while wireless networking integration will streamline deployment and data transmission. AI-driven analytics will unlock new insights and optimization opportunities, and self-calibrating and self-healing capabilities will reduce maintenance requirements. Miniaturization and integration will enable more precise and comprehensive temperature monitoring. These advancements will ultimately improve manufacturing industries' process control, efficiency, and product quality.

Duro-Sense
310-533-6877
https://duro-sense.com